Why Corrosion Is a Major Concern for Inverter Batteries and How to Avoid It

Inverter batteries are crucial for ensuring a steady supply of power in the face of frequent outages. For homes and businesses relying on backup power, the health of the inverter battery is paramount. One of the biggest threats to the longevity and performance of inverter batteries is corrosion. As an inverter battery manufacturer, Flyon is dedicated to ensuring that our products stand the test of time. Let’s explore why corrosion is a major concern for inverter batteries and how to prevent it.

Understanding Corrosion in Inverter Batteries

Corrosion refers to the gradual degradation of materials due to chemical reactions, particularly when metals react with moisture, oxygen, or other environmental factors. In the case of inverter batteries, corrosion commonly affects the terminals, connectors, and other metal parts. Over time, this corrosion can lead to poor performance, reduced battery life, and even complete failure of the inverter battery. This is especially concerning in regions with high humidity, where corrosion can occur more rapidly.

How Corrosion Impacts Inverter Batteries

  1. Reduced Performance
    Corrosion on battery terminals can create a layer of rust or scale that disrupts the flow of current. This results in diminished battery efficiency, causing the inverter battery to perform poorly or fail to supply power when needed. If the battery terminals become corroded, they may not make proper contact with the inverter, causing intermittent power disruptions.
  2. Shortened Battery Life
    The corrosive effect on internal components, such as the battery plates or connections, accelerates wear and tear. Corroded connections increase resistance, which forces the battery to work harder to maintain charge. This added stress causes the battery to degrade more quickly, resulting in a much shorter lifespan.
  3. Increased Maintenance Costs
    When corrosion is left unchecked, it leads to more frequent maintenance requirements, which can become costly over time. Corroded components often need to be cleaned, repaired, or replaced, and this process can add up in terms of both time and money. In the long run, a corroded battery system can incur more costs than a well-maintained one.
  4. Safety Hazards
    In extreme cases, corrosion can create a short circuit, potentially causing a fire hazard. The build-up of rust or corrosion on terminals could lead to overheating or sparks, posing a risk to both property and individuals.

How to Prevent Corrosion in Inverter Batteries

  1. Choose High-Quality Inverter Batteries
    As an inverter battery manufacturer, Flyon offers advanced, corrosion-resistant materials in our batteries. Our products are specifically designed to withstand the harsh environmental conditions that lead to corrosion. By investing in high-quality inverter batteries, you reduce the likelihood of corrosion affecting your power backup system.
  2. Regular Maintenance and Cleaning
    One of the best ways to prevent corrosion is to perform routine maintenance. Cleaning the battery terminals periodically ensures that dirt, dust, and moisture don’t accumulate and lead to corrosion. Use a mixture of baking soda and water to clean the terminals, and always ensure that the battery is completely dry before use.
  3. Use Anti-Corrosion Sprays or Coatings
    Applying an anti-corrosion spray or protective coating on the battery terminals helps prevent corrosion from forming. These coatings act as a barrier, protecting the metal from direct contact with moisture and air. Be sure to use a product that is specifically designed for batteries to ensure compatibility.
  4. Store Batteries in a Dry Environment
    Humidity and moisture are the primary contributors to corrosion. Storing your inverter batteries in a dry, well-ventilated area can significantly reduce the risk of corrosion. Avoid placing batteries in damp or poorly ventilated spaces, as the increased moisture will promote rust formation.
  5. Check Battery Voltage and Cleanliness Regularly
    Frequent inspection of the battery’s voltage and cleanliness helps identify any early signs of corrosion. If corrosion is noticed, it’s best to address the issue immediately by cleaning the terminals and inspecting the connections.

Conclusion

Corrosion is one of the most common and destructive issues that affect the performance and lifespan of inverter batteries. However, with the right care and maintenance, corrosion can be prevented, allowing your inverter battery to function optimally for years. At Flyon, we take great care to ensure that our batteries are built to last, using high-quality materials that resist corrosion and provide dependable backup power. By following simple preventive steps like proper maintenance, choosing high-quality products, and ensuring a dry storage environment, you can extend the life of your inverter battery and avoid unnecessary costs.

Invest in Flyon Inverter Batteries today—your trusted inverter battery manufacturer—and ensure your power backup system is corrosion-free and reliable!

Tubular Inverter Batteries: Design and Advantges

Inverters have become a vital part of our lives. They are essential to ensure comfort and steady backup for our homes and businesses. And for this you need to have a reliable inverter battery that takes on the loads of your home and provides you uninterrupted power throughout.

There are many types of inverter batteries available, amongst them tubular inverter batteries have gained a lot of attention owing to their high efficiency and prolonged power backup capabilities. In this blog we are going to outline what makes tubular inverter batteries a go to choice for residential and commercial settings.

Tubular Battery Design:

Tubular inverter batteries are different from their flooded counterpart flat plate batteries in terms of their distinctive construction. As we know all batteries have four major components namely positive plates, negative plates, separators and electrolyte. The materials and the design of these components change leading to the formation of a different type of battery.

In tubular batteries, all the components are basically the same except for the positive plate which here has a tubular construction rather than being flat.  The rectangular alloy along with the formulation paste make up the negative plate. The electrolyte solution is sulfuric acid and water solution. Separators are made of PE and other similar materials that are non conductive and protect the battery from short circuits.

The tubular positive plate is an assembly of three components- the tubular gauntlets, spines and active material. The spines are made of alloy in thin and long form. These spines are connected to a bus bar. The tubular gauntlets are filled with the active material and these spines are inserted into it. This unique design helps to minimize the shedding of the paste material as they don’t fall into electrolyte. Hence tubular batteries offer high efficiency and enhanced battery performance.

Advantages of Tubular Inverter Batteries

The tubular design of inverter batteries offers them many benefits as compared to their flat plate counterparts.

several advantages over conventional battery types:

1.Long life:

The tubular design helps the batteries to withstand deep discharges and frequent charging cycles without any effect on the performance. This makes them durable with a long lifespan.

2.Lower maintenance:

Tubular batteries have less maintenance requirements as compared to flat plate batteries. There is less loss of electrolyte through evaporation which reduces frequent water topping.

3.Improved heat resistance:

Tubular inverter batteries have better thermal efficiency offering which helps to dissipate the heat generated during the charging and discharging cycles leading to their efficient operation.

4.Faster charging: 

With better heat resistance, tubular inverter batteries offer better power output per charging cycle. They can undergo repeated charging and discharging cycles with ease which allows them to recharge faster for a seamless performance.

Tubular batteries are widely used in domestic and commercial settings for  various applications like inverters, solar PV systems, UPS, E-rickshaws etc. They have proved to be reliable power sources that are value for money and high in performance.

Summary:

The tubular design of the tubular inverter batteries offer a range of benefits over flat plate batteries which makes them a preferred choice for home backup.

Flyon is a reliable tubular inverter battery manufacturer dealing in high batteries. Our batteries offer unparalleled performance, low maintenance and a long life. If you are looking to buy a Bulk Inverter Battery, choose Flyon batteries that offer consistent power.